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Rapid 2000 XL

gear grinding
Rapid 2000 XL
KSS Demand
l/min
Grinding Burn
Grinding wheel wear
Energy
kWh
Q´w
mm³/s
Reduction of coolant315 l/min155 l/min

Problem: Wastes were determined in the use of lubricoolant as well as in the inadequate supply of lubricoolant

  • Extinguishing nozzles have an excessively high consumption (switch off or replace with Grindaix extinguishing nozzles)
  • More efficient bed flushing due to smaller outlet cross-sections
  • Very poor spray quality of grinding nozzles
    • installation of 2x LP-40-Flex_G , LP-80-Flex_G, LP-100-Flex_G in each case
    • optimal grinding point supply with precisely dosed lubricoolant amounts
       

* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.

This package includes the following parts:

needle nozzles
needle nozzles
different needle nozzles (linear)
needle nozzle flex
needle nozzle flex
grindaix needle nozzle flex
* Required fields

Procedure for a Retrofit Package

1 Coolant Audit

Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.

2 Engineering / Composition of Retrofit Kit

Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.

3 Retrofit

Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.

4 Commisioning

Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).