|Grinding wheel wear|
|Reduction of coolant||167 l/min||101 l/min|
Requirements-based adaptation of lubricoolant consumers:
- Bed flushing optimised by the use of Grindaix nozzles
- Adaptation of the switching scenarios (bed flushing, cleaning nozzles)
Optimisation of grinding supply by needle nozzles with simultaneous reduction in lubricoolant consumption. Reduction in the loss of pressure between booster pump and grinding nozzle by adjusting the pipes.
* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.
Procedure for a Retrofit Package
1 Coolant Audit
Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.
2 Engineering / Composition of Retrofit Kit
Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.
Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.
Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).