|Grinding wheel wear|
|Reduction of coolant||210 l/min||112 l/min|
|Reduction of energy / year||20.800 kWh||14.100 kWh|
By replacing the existing slot nozzle with undefined outlet cross-section with profiled Grindaix nozzles, the grinding points are now optimally supplied with a minimal amount of lubricoolant.
- flow rate savings with improved lubricoolant supply
- avoidance of grinding friction
Exchanging the LP pump for a more efficient pump suitable for the new operating points.
* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.
Procedure for a Retrofit Package
1 Coolant Audit
Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.
2 Engineering / Composition of Retrofit Kit
Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.
Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.
Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).