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Jucrank 6L

crank shaft grinding
Jucrank 6L
KSS Demand
l/min
Energy
kWh
Grinding Burn
Q´w
mm³/s
Grinding wheel wear
Reduction of coolant200 l/min113 l/min
Reduction of energy / year53.100 kWh29.700 kWh

Problem: Inefficient use of lubricoolant with enormous energy consumption

  • Replacement of oversized low pressure pump with frequency-controlled pump (also replaces the Lanny valve when p > pcentral)
    • high energy savings
  • Reduction in flow rate of bed flushing
     

* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.

This package includes the following parts:

Pump
Pump
grundfos pump
* Required fields

Procedure for a Retrofit Package

1 Coolant Audit

Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.

2 Engineering / Composition of Retrofit Kit

Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.

3 Retrofit

Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.

4 Commisioning

Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).