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Isolde

surface grinding
Isolde
Grinding Burn
KSS Demand
l/min
Energy
kWh
Q´w
mm³/s
Grinding wheel wear
Increase of volume flow4 m/s19 m/s

High grinding friction-related waste avoided. The supply of the grinding points was clearly insufficient (-60%). Secondary consumers (band flushing et. al.) were separated and the grinding nozzles were equipped with a booster pump. In addition, profiled needle nozzles with corrected grinding position and angle were used. The lubricoolant outlet speed was increased by 15 m/s while maintaining the amount of lubricoolant.

* This is an exemplary application. This optimization is application-specific and not necessarily transferable to all machines of this type.

This package includes the following parts:

needle nozzle
needle nozzle
needle nozzle
Pump
Pump
Pump (grundfos)
* Required fields

Procedure for a Retrofit Package

1 Coolant Audit

Analysis of machine(s) on site (approx. 5 h per machine) during productive operation. Analysis of pipework in machine room - machine offline just 1 hour. Determination of savings and optimisation potential.

2 Engineering / Composition of Retrofit Kit

Presentation of your current lubricoolant situation, incl. potentials (€/kWh/[l/min]), technical recommendation of retrofit measures and parts list.

3 Retrofit

Installation of grindaix retrofit kit into your machine tool incl. all mechanical/mechatronic work CE conformity, documentation amendments, liability.

4 Commisioning

Test of possible improvements with regard to productivity (cycle time), tool life, energy consumption, lubricoolant savings (verification).